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Glass deep processing factory process layout principles

  • Author:Fanyu
  • Source:Www.glass.com.cn
  • Release on :2018-06-11
First of all, the glass deep processing process (process) as the goal, the "logistics" unobstructed principle, in accordance with the rational use of space equipment layout, so that the product production cycle is very short, in the few products, high production efficiency. The core of plant design is the analysis of facility design and logistics system. In the design of the plant, full consideration should be given to the comprehensive optimization of equipment, processes, logistics, and information flow. The following principles must be taken into consideration when optimizing glass processing plants:
The
The1. Capacity matching principle
The
Theplate glassDeep processing generally includes production processes such as cutting, edge grinding, tempering, coating, sandwiching, hollowing, color glaze, and packaging. During production and processing, it must satisfy the continuity, proportionality, and parallelism of production, and thus the production capacity of a single process is required. Matching is carried out to achieve a balanced production, improve equipment utilization, effectively reduce equipment investment costs, effectively reduce production energy consumption, and achieve a very optimized manufacturing cost.
The
The2. The principle of small operation
The
The design of the plant is to a large extent the design of “logistics”. The “logistics” time accounts for only 5% of the 95% pure processing time of the production cycle. Reducing the flow of materials and shortening the logistics cycle are crucial to the management of the plant. Need to estimate the various processes in the product, a reasonable guarantee in the product, a reasonable guarantee of the safety of the product in the turnover, the shorter the better the operating distance, reduce operating costs and increase production efficiency.
float glass
The
The3. The principle of effective use of the site
The
According to the principle of a small amount of operation and a reasonable amount of on-the-shelf products, the distance between equipment and the warehouse area of ​​work in progress can be reasonably planned to improve the efficiency of the site and improve the operating efficiency. Equipment and facilities need to occupy a certain amount of space. To achieve effective use, there should be no waste.
The
The4. The principle of intelligent automation development
The
At present, there are many smart loss-reducing devices for the glass industry. It is imperative to fully consider the automation of embedding according to their capabilities, and to use the machines to complete tasks with little or no humans.
The
The5. The principle of safety and convenience
The
To ensure reasonable and safe equipment operation and maintenance space, we must not blindly compress equipment and occupy warehouses, and we must ensure that the production efficiency is greatly enhanced and the work-in-progress safety cycle.
The
The6. The principle of flexibility
The
The development of the enterprise, the progress of technology, and the layout of the basic design of the equipment layout plan are conducive to the development of the factory. Development factors such as the scale of construction, technological progress, product upgrading, and process optimization must be taken into consideration.
The
The7. Facilitate the implementation of information technology
The
As the scale of production expands and the complexity of products increases, an information system needs to be implemented in the production process. The implementation of information management systems to achieve enterprise management upgrades is a necessary means for companies to achieve their goals and profits.